Configurator

Thermodyne Schaumstoff

Customized
foam

In addition to the foam equipment for our transport containers, we also produce foam parts for numerous industries and companies on a contract basis. We source our foam directly from the manufacturer and have large quantities of the material in a wide range of qualities in stock.

Start

We produce with modern CNC controlled plants tailor made foam products for nearly all apllications directly to you.

Materials

Numerous material qualities are available. We select the ideal foam for you from a range of colours, strengths, special properties and appearances. A combination of materials is also possible.

Item measurement

We manufacture according to customer data such as technical drawings, CAD data and 3D models. But even if you don't have any data, you can sit back and relax: on request, we can measure your components using modern methods and develop a real solution for you.

Manufacturing

To achieve the perfect result, we manufacture precisely on a wide variety of machines. We use water jet cutting, milling, contour cutting, splitting, laminating, gluing and welding to economically shape the foam.

Proven protection

We can certify each packaging by internal drop test, presure test and many more procedures.

Configure

Perfect foams
for all industries

Perfect foams for all industries Thermodyne has its own in-house production facility for foam cutting. The possibilities for processing sizes, shapes and materials are virtually unlimited. CNC-controlled production also allows us to realise orders that require large quantities.

Processing technology

  • Splitting
  • Laminating
  • Milling
  • Water jetting
  • Contour cutting
  • Gluing
  • Welding
  • Laser labelling
  • Printing

Dimension and amounts

  • From individual items to large series
  • From cm to several metres

Automated production from A to Z

  • Purchase of raw materials directly from the manufacturer
  • Development and design
  • Component measurement/digitisation
  • Calculation e.g. damping/protective effect
  • Automated production control/merchandise management, nesting CAM
  • QM
  • Certification
  • Logistics

Materials

  • Directly from the manufacturer
  • Large stock programme
  • Plastazote
  • Alveo
  • Etafoam
  • Polylam
  • Sponge rubber
  • Chem. cross-linked block foam
  • PU foams
  • High-performance foams with special cushioning properties

Foam properties

  • Flame retardant foam
  • Antistatic foam
  • Electrically conductive foam
  • Coloured
  • Hardness / Strengths
  • Special chemical properties and resistances

Economic and sustainnable

  • Upcycling
  • Nesting (resource optimisation)
  • Reduced transport routes
  • Production - largely renewable energies (4/5)
  • Multiple redundant, modern machinery

From
standard to
special product

We have a lot of experience in producing and converting foam parts. We manufacture according to customer requirements, from small series to series production in any size and complexity. Here you will find some product examples from our contract production.

[Translate to English:] Nahaufnahme einer Schaumstoffaufnahme für Werkzeuge

TCS foam boards
(Tool Control System)

TCS foam boards (Tool Control System)

TCS boards, also known as shadowboards, are made of two-coloured foam with precisely contoured cut-outs for tools, devices and even entire components. Our services include the digitalisation of components, various foam surface finishes, logo lasering and laser-engraved signs.

[Translate to English:] Abbildung eines Stapels unbearbeiteter Schaumstoffmatten in verschiedenen Farben

Raw panel

Raw panel cut to size

On request, we can keep special materials in special dimensions for you. Various thicknesses and colours can be freely selected. These include PE and PU foam sheets, Ethafoam, Polylam and sponge rubber from Alveo or Plastazote, closed-cell fine-pored or closed-cell as block foam.

[Translate to English:] Schaustoffmatte mit komplexem Aufnahmesystem für Werkzeuge

Inlays for
boxes and cases

Inlays for boxes and cases

We design and manufacture inserts for boxes and cases according to customer specifications or for the specific application. We can also easily realise solutions consisting of several foam components. Special low-odour adhesives are available from us on request.

[Translate to English:] Abbildung eines mit Schaumstoff ausgestatteten Musterkoffers für Kosmetikprodukte

POS products

POS products

For foam product carriers on which products such as glasses, watches or cosmetic products are stored at the point of sale or at presentations, we create customised foam blanks and graphic coatings. For the latter, we also take care of printing the graphic files provided.

[Translate to English:] Abbildung eines Mitarbeiters bei der CAD-Zeichnung eines Bauteils

Drawing parts

Drawing parts

We manufacture foam parts to order based on customer data such as technical drawings, CAD data and 3D models in various file formats (e.g. .stp or .igs) depending on the material specification. By outsourcing these services, you save on investment in your own production and benefit from our efficient production processes.

[Translate to English:] Darstellung einer sehr komplexen Konstruktivverpackung

Constructive packaging

Constructive
packaging

We manufacture customised transport packaging with a specific protective function for individual products, product groups or device series. Modern materials such as PE foams not only provide a very high level of protection but also reduce transport weights.

Take advantage

The advantages of production by Thermodyne are reflected in its particular cost-effectiveness. Our customers do not have to invest in their own production capacities. In addition, our targeted and expert advice saves valuable development time. And through goods logistics, which we offer in addition to production, additional potential in the area of ​​transport costs and reliable delivery can be exploited.

Engineering

We precisely measure the required sizes of the foam boards and, if necessary, the dimensions of the products to be accommodated. This enables us to fulfil even the most complex foam processing requirements.

Economic efficiency

Our production of foam parts is particularly economical for our customers because we can also produce large series without any problems. In addition, thanks to state-of-the-art machines and highly qualified employees, we are able to produce with almost no waste or rejects.

Availability

We always keep large quantities of raw panels in various colours and designs in our large warehouse - we are also happy to provide exclusive products on request.

From a single source

We are able to carry out the entire process of manufacturing foam parts in-house, from measuring to logistics. For our customers, this means a seamless 360-degree service with a single point of contact.

We get to
the heart
of foam

Highly qualified, high-performance, large dimensions, fast and smooth - these are the attributes of our in-house production of foam parts. Whether you are looking for customised solutions for our transport boxes or a contract manufacturer for your business, we have all the expertise you need under one roof.

We are at your disposal
+49 (0) 541 181 4997 - 92
  • Personalised advice
  • Technical check of your requirements
  • Customised interior fittings for your products
  • MOQ of 1
Contact person Friedel Denter

Friedel Denter / Customer consultant